Services we Offer
Agile Automation | Consulting, Design & Engineering Services
Greenwave’s experienced Consulting, Design and Engineering teams work with clients across its chosen industry verticals to offer “Concept to Realization” services. A rich library of Industry and Solution Specific templates and tools help capture client’s requirements and benchmark the solutions against industry best practices. A framework based approach not only ensures the right solution fitment but also offers faster speed to market for the “Concept to Realisation” cycle.
Digital Cockpit
Greenwave’s Digital Cockpit is a unique IIoT Experience Center where clients can run Proof of Concept of their IIoT and Process Automation Projects before deploying it in the Production Environment. The Cockpit contains a vast array of Industry Specific applications for demonstration and can suitably be tailored for the client-specific requirements for the POC. Digital Cockpit services are also extended for Simulation, Load Testing and Training requirements.
Digital Cockpit
Greenwave’s Digital Cockpit is a unique IIoT Experience Center where clients can run Proof of Concept of their IIoT and Process Automation Projects before deploying it in the Production Environment. The Cockpit contains a vast array of Industry Specific applications for demonstration and can suitably be tailored for the client-specific requirements for the POC. Digital Cockpit services are also extended for Simulation, Load Testing and Training requirements.
Agile Automation | Consulting, Design & Engineering Services
Greenwave’s experienced Consulting, Design and Engineering teams work with clients across its chosen industry verticals to offer “Concept to Realization” services. A rich library of Industry and Solution Specific templates and tools help capture client’s requirements and benchmark the solutions against industry best practices. A framework based approach not only ensures the right solution fitment but also offers faster speed to market for the “Concept to Realisation” cycle.
Digital Cockpit
Greenwave’s Digital Cockpit is a unique IIoT Experience Center where clients can run Proof of Concept of their IIoT and Process Automation Projects before deploying it in the Production Environment. The Cockpit contains a vast array of Industry Specific applications for demonstration and can suitably be tailored for the client-specific requirements for the POC. Digital Cockpit services are also extended for Simulation, Load Testing and Training requirements.
Zero Touch Engineering
Greenwave’s Zero Touch Engineering team works towards delivering 100% of Program Development and Testing Services remotely from the Centralised Engineering Services Delivery Center. This model has been extensively deployed for a large number of solar projects and subsequently across other industry segments. Zero Touch Engineering drastically reduces the onsite engineering footprint and ensures standardization of engineering standards protocols.
Digital Cockpit
Greenwave’s Digital Cockpit is a unique IIoT Experience Center where clients can run Proof of Concept of their IIoT and Process Automation Projects before deploying it in the Production Environment. The Cockpit contains a vast array of Industry Specific applications for demonstration and can suitably be tailored for the client-specific requirements for the POC. Digital Cockpit services are also extended for Simulation, Load Testing and Training requirements.
Wecare | Remote O&M Services
Greenwave operates a remote service helpdesk manned by experienced engineers to provide timely and effective response and resolution services to clients. Wecare today manages over ten thousand devices across multiple customers and offers incidence response and resolution service as per Service Level Agreements. Wecare also provides customers with a monthly analysis of failures and Change Requests. It also extends a quarterly advisory on performance improvement to the clients who opt for the same. Wecare is tightly coupled with Greenwave’s Technology partners and offers a seamless single-window resolution experience.
Digital Cockpit
Greenwave’s Digital Cockpit is a unique IIoT Experience Center where clients can run Proof of Concept of their IIoT and Process Automation Projects before deploying it in the Production Environment. The Cockpit contains a vast array of Industry Specific applications for demonstration and can suitably be tailored for the client-specific requirements for the POC. Digital Cockpit services are also extended for Simulation, Load Testing and Training requirements.
Network & Computing Infrastructure Services
Greenwave’s Network and Computing Infrastructure services provide Consulting, Design and Implementation of OT computing infrastructure. It covers system design and sizing for virtualization, storage, networking and security. The services are offered across a host of products from leading OEMs such as Rockwell, Hewlett Packard, Dell, IBM, VMware, Cisco, DLink, Netgear and RedLion. Greenwave is also Rockwell’s certified partner for ThinManager Implementation which enables customers to access diverse OT systems through secure Zero Client devices either from their office or factories or from any remote location.
OT Cyber Security Services
Greenwave along with it’s Cyber Security Partner, QOS Technology offer a range of Cyber Security Services and Solutions for Manufacturing Operations and Assets. The services range from Security Audits and Advisory, OT Security Design, OT Security Solutions including provisioning of Secure Remote Access. Greenwave and QOS Technologies offer periodic security assessment services such as Outside-in and Inside-out penetration services and conducts OT Security training for its clients.
e-Guided Manufacturing
e-Guided Manufacturing is a workflow-based operator guidance methodology. Greenwave implements e-Guided Manufacturing for Batch, Process and Discrete manufacturing applications. e-Guided Manufacturing is implemented either on the HMI applications or through ThinClient based environments and is interfaced seamlessly with various peripheral applications such as ERP, QMS and Workforce Management System. e-Guided manufacturing interlocked with the underlying control systems ensures that operators are guided by the application and inadvertent mistakes are avoided to ensure minimal production loss or damage to assets or violation of safety guidelines.
Giveaway Optimisation
Giveaway Optimization ensures real-time visibility of giveaway and generates alerts and notifications for relevant downstream stations to take necessary corrective actions within the design tolerance. Giveaway optimization involves the integration of end of line Checkweighers and in-process weighing stations to ensure real-time benchmarking of the actual weight of the SKU with the baseline. This data is utilized by Greenwave’s QMS360 and Giveaway Control Workflow applications to optimize the Giveaway on an ongoing basis.
Performance Management
Performance Management helps customers derive more from existing investment and infrastructure. Greenwave’s Consulting Practice discovers latent inefficiencies in manufacturing operations through its Discovery Services. Greenwave also implements a broad range of visibility and analytics platforms such as Green360, PTC Thingworx, Rockwell Factory Talk Innovation Suit and Oracle IoT. These platforms enable clients to monitor, analyze and optimize the performance of manufacturing assets and the entire production process.
Digital Trust
Traceability and Operational Accountability are vital in Manufacturing Quality Control. Greenwave’s Digital Trust Services ensure Traceability for Man, Machine, Material, and Method, with multi-layer Authentication for operator accountability. A detailed audit trail tracks deviations from SOP. Greenwave’s Asset Management services include Asset Authentication, Configuration Protection, Change Management, and Notifications. Product Traceability maps Finished Goods to Raw Material, integrating with ERP and other applications. Greenwave also provides CFR 21 Chapter 11 validation for Consumer Healthcare and Life Sciences industries.
Utility Management
Utility Management starts with Utility Audit. Greenwave works with Certified Auditors to help clients assess the existing utility consumption, analyze gaps, identify utility hungry processes and assets to come up with recommendations for optimization of utility footprint. Greenwave’s UMS360 helps customers monitor and assess utility consumption on an ongoing basis. Greenwave takes up Utility Management System implementation on a turnkey basis which includes supply, commissioning and integration of Sensors, Transmitters, Meters and Instruments with complete Automation and Analytics Package.
Solar SCADA & Data Orchestration
Solar SCADA is unique due to its extensive data acquisition from various field devices for performance monitoring. Greenwave’s Solar Solutions practice has implemented Solar SCADA in over 100 ground-mounted solar plants. Their integration library provides standard APIs for devices like Inverters, MFMs, Relays, Transformers, PQ Meters, IEDs, and WMS. Zero Touch Engineering ensures faster implementation with minimal onsite presence. Their Solar SCADA and Data Orchestration Services boast a successful installed base exceeding 2 GW.
Solar Analytics
Greenwave’s Solar Solution Practice team works with Solar Plant operators to provide meaningful insights into the plant performance. This is achieved by the integration of Solar SCADA and Data Orchestration with Solar360 Analytics Platform. Greenwave’s experience of working with leading Solar players in India and abroad ensures that best practices from over 100 plants are productized as an advisory service to draw the analytics roadmap.
Active and Reactive Power Control
Greenwave offers two options for Active and Reactive Power Control. The clients can either opt for Greenwave’s Power Plant Controller Product which is fully compliant to the CEA guidelines or can opt for a PID control based solution for plants with smaller capacity. Greenwave’s Active and Reactive Power Control Solutions work with most of the leading Inverter manufacturers and cover both Centralised and String Inverter based deployments.
Intelligent Wellhead Monitoring
Intelligent Well Head Monitoring involves real-time monitoring, control and analysis of Gas wells for CBM, Shell Gas and Natural Gas. Multi-Protocol RTUs are integrated with the Gas Gathering Stations (GGS) and Wellhead Monitoring Stations over a large choice of networking options such as Fiber Optic, VHF/UHF Radio, 3G / 4G modems. Smart algorithms deployed in the VFDs not only ensure energy-efficient Pump Control but also offer alerts and notifications to the remote monitoring team in the unlikely event of water head depletion or sanding. Wellhead monitoring coupled with GGS Automation and Custody Transfer Solutions ensures that the “Gas to Cash” cycle is completely monitored and metered to deliver better ROI on assets and investments.
Custody Transfer Solution
Greenwave’s Custody Transfer Services offer complete automation and instrumentation package including the supply for Custody Transfer Skids. Designed for unmanned Custody Transfer operations, the intelligent RTU based solution offers integration services with a host of Electronic Volume Correctors, PD Meters and Flow Meters. The smart design ensures that one can not only detect the malfunction of any equipment in the SKID and take corrective actions but also control the flow remotely as per nomination. The solution also seamlessly integrates with ERP systems and billing applications to offer an integrated e-billing facility without the need for any physical meter reading and invoice dispatch.
Sectional Valve Stations and Pipeline SCADA
Greenwave provides SV Station solutions and comprehensive pipeline SCADA services for large pipeline operators and gas distribution companies. The SV station RTUs, designed for harsh conditions, support various low-speed communication options and are ideal for unmanned operations. Powered by solar energy, they offer real-time pipeline visibility from any device. Their leak detection and alarm functionalities enable precise leak location detection and automatic gas supply shutdown at the feeding SV Station RTU, ensuring uninterrupted flow control downstream.
Flare Gas Recovery & Optimisation
Greenwave’s Oil and Gas Practice works with large refineries and gas producers to offer control and monitoring solutions for Flare Gas Monitoring System. The services offered include FGRS Automation, Anti-Surge Control for Compressors, SOE for Compressor trips, Flare Gas Recovery and automatic distribution by Intelligent Demand Sensing with Flare Gas Accounting.